23 design Available

When Birmingham businesses prepare for field campaigns, product rollouts, or regional conferences, production errors often surface at the eleventh hour. Common issues range from low-resolution artwork pixelating across large-format substrates to outsourced prints arriving with incorrect color profiles. Founded in 2004 by three brothers operating out of a backyard shed with a single digital printer, 23 design evolved into an industrial production facility on David Green Road to solve these exact manufacturing bottlenecks. Led by president Adam Burke, the shop maintains complete physical control over every order, deliberately rejecting the industry practice of brokering jobs out to distant third-party trade printers.

Project execution begins with a functional intake assessment that aligns file mechanics with physical materials. For clients requiring durable outdoor messaging, the shop evaluates environmental exposure before directing production toward 24-by-18-inch corrugated plastic panels with wire stakes or rigid architectural boards measuring up to four by eight feet. For indoor environments, trade expos, and stadium settings, the team fabricates single-piece vinyl, mesh, and retractable banners spanning up to 5 feet wide and 150 feet in length. Packaging projects receive structural reviews to ensure roll-end front-tuck boxes with dust flaps fold cleanly without cracking along scored creases, eliminating the fitment failures common to generic packaging templates.

Garment and merchandise branding follows a similar technical approach through an in-house Direct-to-Film transfer line. Instead of running into the high setup fees and color constraints of traditional screen printing, this digital transfer system binds full-color artwork directly onto varied textile blends and accessories without sacrificing edge sharpness or wash resistance. Digital proofs are generated and verified prior to production runs, allowing clients to spot typographic errors, bleed misalignments, or color shifts before ink hits the substrate.

Production timelines operate strictly around documented proof approval rather than initial intake dates. Standard yard sign production cycles require seven full business days following formal artwork sign-off, with finished jobs staged for collection during the facility's standard pickup window between 12:00 PM and 5:00 PM, Monday through Friday. Clients managing rigid event deadlines should submit high-resolution vector files built in CMYK color space at least two full weeks in advance to allow adequate time for proofing, curing, and scheduled pickup coordination.